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Shandong Hongda Contruction Machinery Group Co.,LTD
[China]
Address:
Laiyang Longmen East Road 26,Shandong,China Yantai Shandong 265200 China
Phone:
86-0535-7287750
Contact name:
He Dexiang , President Assistant
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Shandong Hongda Contruction Machinery Group Co.,LTD



 
Products

Truck-mounted Concrete Pump with Boom

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Truck-mounted Concrete Pump with Boom

Click to enlarge image

 Model Number HDT5420THB125-48/5

Truck-mounted concrete pump 

  (Truck-mounted Concrete Pump with Boom)

I. Brief Introduction:
    The Hongda Truck-mounted Concrete Pump with Boom (or Hongda Concrete Boom Pump Truck for short) is developed by Hongda Group on the basis of drawing on advanced domestic and foreign experience and using advanced modern computer simulation techniques to systematically analyze the effect of changes in various parameters like stress, displacement and natural frequency on the boom’s fatigue life. Meantime, Hongda Group optimized the design of the hydraulic system, adopted the latest free fluid technique and greatly lessened the impact of pumping commutation on the distributing boom. In the boom structure optimization and the hydraulic system design, Hongda Group has obtained many patents. The consummate control of product quality, perfect techniques of product manufacturing and strict procedures of quality inspection make the HONGDA Pump Truck a leading product in China and an advanced product in the world. All the steel plates for the boom system are high-strength cold rolling steel plates made by the Swedish company SSAB. The yield strength of the plates exceeds 900Mpa, which ensures that the boom system has high strength and light weight. The boom system’s distributing pipe, landing legs, oil tank and so on have all received 100% stress-removing treatment after welding. Every welding seam has passed the 100% undamage and crack detection or X-ray radial check to avoid any tiny defects and to make the machine more enduring.

  The slewing bearing for the boom system is made by ROTHE ERDE Company from Germany or Larry Olisa Company from Italy. The 42CrMo texture of the slewing bearing ensures its higher strength and longer service life..

  Designed on the basis of accurate data from finite element analysis and dynamics simulation analysis, the boom system has a scientific structure and excellent performance. Besides, stress and strain tests are conducted by the national test center to verify the agreement between the calculation and analysis result of the boom structure and its actual working condition. The design of HONGDA Pump Truck adopts an international purchase strategy, and all its key components are world-famous brands which have the following features:
  l         The big-diameter conveying cylinder has a strong suction ability and can afford large pumping flow.

l         The HBC wireless remote-control unit imported with original German packaging is light in weight and easy to carry. The operator can put the distributing boom in place simply by operating the handle bars.

l         The pumping capacity can be regulated through the stepless control device.

l         The stretching speed of the distributing boom can be regulated through the quick-and-slow stepless control device.

  l         The slewing speed of the boom can be regulated through the stepless control device.

l         It is equipped with the emergency brake device and the automatic speed-control device for the diesel engine to reduce oil consumption.

l         Equipped with the STEIBEL transfer case and the REXROTH pump unit imported with original German packaging竊�/span>

l         Equipped with slewing reducers and motors imported with original packaging竊�/span>

l         Equipped with HAWE proportional multi-way valves imported with original German packaging竊�/span>

l         Equipped with originally-imported REXROTH valves and valves made by Italian oil-control companies竊�/span>

l         It is equipped with an electric cabinet with totally-imported components; control modules like PLC are all products from the German company SIEMENS.

II. Features of the Hydraulic System: 

l         The closed free fluid power system formed by double pump confluence has the features of large output, small depreciation and smooth commutation with no impact.

l         The intelligent control system makes the driving oil flow incessantly and directly into the driving oil cylinder without any loss.

l         As there are no fussy middle commutation control valves, the commutation impact is reduced and excessively high oil temperature is avoided. Meanwhile, it makes maintenance easier.

l         Compared with the open system with a large oil tank, the closed system needs a small oil tank. The oil in the tank flows gently, which reduces the chance of emulsification.

l         The unique buffering technology can lower the system’s high-pressure peak value. Even at the time of high output, the distributing boom vibrates little and the tail pipe remains stable.

l         The concrete output can be regulated through the electronic proportional variable adjustment according to your actual needs.


pictures:
Pump system adopts steel plates all from SWEDISH SSAB, which have been treated by high-strength coldrolling with yield strength beyond 900Mpa and is infinite speed control RZ folded type. slewing bearing from GERMANY ROTHE ERDE or imported ITALY product, which have higher strength and longer using life with texture to be 42CrMo.

Radiator

Original imported ITALY EMMEGI hydraulic oil radiator.

Pumping system
F230 big-diameter transport cylinder can afford large pumping flow and good aggregate suctionability.

Hard alloy eyeglass plate and incising ring afford long life and handy maintenance.

Bucket
Big-capacity collecting bucket affords no dead angle and easy cleaning.

Original imported GERMANY HBC wireless remote-control device with light weight and handy carrying can enable aggregate carrying pipe to take position accurately simply by manual control. original imported GERMANY STEIBEL transfer case and REXROTH pump group are key parts of power switch,transmission driving and pumping operation. High-pressure water pump affords strong pressure and facilitates cleaning more.
electric control box adopting totally imported parts while control modules like PLC are all products from GERMANY SIEMENS. Self-lubricating system automatically injects lubricant into bucket and all positions of concrete cylinder which need lubricating through centralized distribution valve. Original imported GERMANY HAWE proportional multiway valve;
Original imported GERMANY REXROTH valve group Filter will first fiter hydraulic oil before the oil is sucked into hydraulic oil pump from oil tank Oil pollution indicator can precisely indicate the polluted degree of filter core to facilitate timely replacement.
Imported pollution degree tester ensures hydraulic particles’pollution degree all above Nas7 and greatly improves hydraulic system’s using life. Buckling hose’s total equipment is produced by GERMANY HYDAC. Professional and advanced baking finish considerably prolong paint’s using life.
GERMANY EMB connector and ITALY MANULI hose Cycle filtering trolley with 4 sets of high-precision filters ensures the hydraulic oil’s cleanliness. On-the-spot pictures at building site

Main technical parameters of 37m,42m,45m,48m pump truck with boom
 
Name
Unit
Parameters
HDT5280THB
-37/4
 
HDT5351THB
-42/4/
HDT5340THB
-42/4
HDT5380THB
-45/5
HDT5400TH
B-48/5
Main Technical Parameters in
Working Condition
Theoretical Productivity
m3/h
125
 
125
125
125
Pumping Capacity Index
MPa.* m3/h
586
 
586
586
586
Max. Concrete Pressure
Mpa
8.5
 
8.5
8.5
8.5
Hopper Capacity
L
700
 
700
700
700
Feeding Height
mm
1370
 
1400
1400
1400
Model of Distributing Valve
 
S pipe
valve
 
S pipe
valve
S pipe valve
S pipe valve
Max. Distributing Radius
m
32.6
 
38
40.7
43.7
Max. Distributing Height
m
36.6
 
41.8
44.7
47.7
Max. Distributing Depth
m
25
 
28
31.3
34.3
Height of Distributing Boom When Stretched
mm
8450
 
10000
8495
9065
Distance between Front Landing Legs
mm
6200
 
8500
9550
9780
Distance between Rear Landing Legs
mm
6600
 
8500
9550
9860
Distance between Front and Rear Landing Legs
mm
7100
 
8490
9190
9470
Diameter  of Delivery Pipe
mm
125
 
125
125
125
Length of Tail Hose
m
4
 
3
3
3
Rotary Range of Distributing Boom
 
370°
 
365°
365°
365°
Number of Boom Sections
 
4
 
4
5
5
Rotary Angle of Each Boom Section
 
100/180/
180/240°
 
92/180/
180/270°
91/180/
180/180/270°
91/180/
180/180/270°
Close-control Distance
m
33
 
33
33
33
Remote-control Distance
m
200
 
200
200
200
Main technical parameters in
driving condition
Max. Traveling Speed
km/h
85
 
85
85
80
Min. Turning Radius
mm
7600
 
10200
11900
11000
Brake Distance
m
7
 
10
10
10
Approach Angle
 
24°
 
16°
25°
25°
Departure Angle
 
15°
 
12°
10°
10°
Chassis Model
 
CXZ51Q
JAPAN
ISUZU
 
ZZ5437S4667C/
JAPAN ISUZU
CYH51Y
CXZ51Q
JAPAN
ISUZU
CXZ51Q
JAPAN
ISUZU
CHINA
HOWO
 
CHINA
HOWO
CHINA HOWO
CHINA HOWO
Wheel Base between the First and the Second Axle
mm
4595
 
1800/1850
1850
1800
Wheel Base between the Second and the Third Axle
mm
1310
 
4600/
4605
4605
4600
Wheel Base between the Third and the Fourth Axle
mm
 
 
1350/
1310
1310
1350
Front Tread
mm
2065
 
2022/2065
2065
2022
Rear Tread
mm
1855
 
1830/1850
1850
1830
Max. Engine Power
kw
286
(1800r/min)
 
287
(1800r/min)
287(1800r/min)
273
(2200r/min)
Max Engine
Torque
N.m
1079
(1100r/min)
 
1863
(1100r/min)
1863
(1080r/min)
1460
(1080r/min)
Max. Grade Ability
%
37
 
 
37
37
Fuel Consumption Limit
L/100km
34
 
 
40
40
Overall Dimension
(length×
width×
height)
mm
11900×2490
×3800
 
13800×2496
×3990/
13800×2490
×3995
13100×2500
×3900
13300×2500×4000
Full-load Total Weight
kg
28000
 
35000/34500
38000
40000
Notes: According to customers’ needs, originally-imported JAPAN ISUZU, SWEDEN VOLVO and CHINA SINOTRUCK’s EUROPEAN ��amp; ��chassis can be selected and used.
 



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